Posts Tagged ‘Engineering design’

Common architectural styles supported by Energy3D

November 30th, 2014 by Charles Xie

Energy3D supports the design of some basic architectural styles commonly seen in New England, such as Colonial and Cape Cod. Its simple 3D user interface allows users to quickly sketch up a house with an aesthetically pleasing look -- with only mouse clicks and drags (and, of course, some patience). This makes it easy for middle and high school students to create meaningful, realistic designs and learn science and engineering from these authentic experiences -- who wants to keep doing those cardboard houses that look nothing like a real house for another 100 years?

The true enabler of science learning in Energy3D is its analytic capability that can tell students the energy consequences of their designs while they are working on them. Without this analytical capability, learning would have been cut short at architectural design (which undeniably is the fun part of Energy3D that entices students to explore many different design options that entertain the eyes). With the analytical capability, the relationship between form and function becomes a major driving force for student design. It is at this point that an Energy3D project becomes an engineering design project.

Architectural design, which focuses on designing the form, and engineering design, which focuses on designing the function, are equally important in both educational and professional practices. Students need to learn both. After all, the purpose of design is to meet various people's needs, including their aesthetic needs. This principle of coupling architectural design and engineering design is of generic importance as it can be extended to the broader case of integrating industrial design and engineering design. It is this coupling that marries art, science, and usability.

We are working on providing a list of common architectural styles that can be designed using Energy3D. These styles, four of them are shown in this article, show only the basic form of each style. Each should only take less than an hour to sketch up for beginners. If you want, you can derive more complex and detailed designs for each style.

Simulating cool roofs with Energy3D

August 20th, 2014 by Charles Xie
Fig. 1: Solar absorption of colors.
Cool roofs represent a simple solution that can save significant air-conditioning cost and help mitigate the urban heat island effect, especially in hot climates. Nobel Prize winner and former Secretary of Energy Steven Chu is a strong advocate of cool roofs. It was estimated that painting all the roofs and pavements around the world with reflective coatings would be "equivalent to getting 300 millions cars off the road!"

With Version 4.0 of Energy3D (BTW, this version supports 200+ worldwide locations -- with 150+ in the US), you can model cool roofs and evaluate how much energy you can save by switching from a dark-colored roof to a light-colored one. All you need to do is to set the colors of your roofs and other building blocks. Energy3D will automatically assign an albedo value to each building block according to the lightness of its color.

Figure 1 shows five rectangles in different gray colors (upper) and their thermal view (lower). In this thermal view, blue represents low energy absorption, red represents high energy absorption, and the colors in-between represents the energy absorption at the level in-between.

Now let's compare the thermal views of a black roof and a white roof of a cape code house, as shown in Figure 2. To produce Figure 2, the date was set to July 1st, the hottest time of the year in northern hemisphere, and the location was set to Boston.

Fig. 2: Compare dark and white roofs.
How much energy can we save if we switch from a perfectly black roof (100% absorption) to a perfectly white roof (0% absorption)? We can run the Annual Energy Analysis Tool of Energy3D to figure this out in a matter of seconds. The results are shown in Figure 3. Overall, the total yearly energy cost is cut from 6876 kWh to 6217 kWh for this small cape code house, about 10% of saving.

Figure 3 shows that the majority of savings comes from the reduction of AC cost. The reason that the color has no effect on heating in the winter is because the passive solar heat gains through the windows in this well-insulated house is enough to keep it warm during the sunshine hours. So the additional heat absorbed by the black roof in the same period doesn't offset the heating cost (it took me quite a while to figure out that this was not a bug in our code but actually the case in the simulation).

Fig. 3: Compare heating and AC costs (blue is white roof).
Of course, this result depends on other factors such as the U-value and thermal mass of the roof. In general, the better the roof is insulated, the less its color impacts the energy cost. With Energy3D, students can easily explore these design variables.

This new feature, along with others such as the heat flux visualization that we have introduced earlier, represents the increased capacity of Energy3D for performing function design using scientific simulations.

Here is a video that shows the heating effect on roofs of different colors.

Visualization of heat flux in Energy3D using vector fields

August 14th, 2014 by Charles Xie
Fig. 1: Winter in Boston
One of the strengths of our Energy3D CAD software is its 3D visualizations of energy transfer. These visualizations not only allow students to see science concepts in action in engineering design, but also provide informative feedback for students to make their design choices based on scientific analyses of their design artifacts.

Fig. 2: Summer in Boston
A new feature has been added to Energy3D to visualize heat transfer across the building envelope using arrays of arrows. Each arrow represents the heat flux at a point on the surface of the building envelope. Its direction represents the direction of the heat flux and its length represents the magnitude of the heat flux, calculated by using Fourier's Law of Heat Conduction. Quantitatively, the length is proportional to the difference between the temperatures inside and outside the building, as well as the U-value of the material.

Fig. 3: Winter in Miami
The figures in this post show the heat flux visualizations of the same house in the winter and summer in Boston and Miami, respectively. Like the solar radiation heat map shown in the figures, the heat flux is the daily average. The U-value of the windows is greater than those of the walls and roof. Hence, you can see that the heat flux vectors in the winter sticking out of the windows are much longer than those sticking out of the walls or roof. In the summer, the heat flux vectors point into the house but they are much shorter, agreeing with the fact that Boston's summer is not very hot.

Fig. 4: Summer in Miami
Now move the same house to Miami. You can see that even in the winter, the daily average heat flux points inside the house, agreeing with the fact that Miami doesn't really have a winter. In the summer, however, the heat flux into the house becomes significantly large.

These visualizations give students clear ideas about where a house loses or gains energy the most. They can then adjust the insulation values of those weak points and run simulations to check if they have been fixed or not. Compared with just giving students some formulas or numbers to figure out what they actually mean to science and engineering practices, experiential learning like this should help students develop a true understanding of thermal conduction and insulation in the context of building science and technology.

Here is a YouTube video of the heat flux view.

A 16-year-old’s designs with Energy3D

August 13th, 2014 by Charles Xie
This post needs no explanation. The images say it all.

All these beautiful structures were designed from scratch (NOT imported from other sources) by Cormac Paterson using our Energy3D CAD software.

He is only 16 years old. (We have his parents' permission to reveal his name and his work.)

From conceptual design to detailed design with Energy3D

August 1st, 2014 by Charles Xie
Figure 1: Empire State Building
An important objective of our Energy3D software is to explore how to create CAD software that support students to practice the full cycle of engineering design from conceptual design to detailed design in a single piece of software. We believe that interactive 3D visualizations and simulations provided by CAD tools are cognitively important for K-12 students who have little prior knowledge about the subject of design or the process of design to develop some sense of them -- through practice. Instantaneous visualizations of the results of their actions within the CAD software can give students some concrete clues to develop, share, and refine their ideas directly within a visual design space.

Although there have been some cautions about the use of CAD software in design education, my take is that, in the very early stage of grassroots design education, the problem is not that students are handicapped by a design tool; the problem is that they lack ideas to start with or skills to put their ideas into actions and should be aided by an intelligent design tool (in addition to a teacher, of course). A good CAD tool will be very instructive in this stage. Only after students rise to a certain expert level will the limitations of the CAD software begin to emerge. Often in the K-12 settings, the time constraint does not allow the majority of students to reach that level through conventional instruction, however. Hence, it is likely that the positive effects of using CAD software in K-12 engineering education will outweigh the negative effects, letting alone that students will learn important computer design and modeling skills that will be extremely useful to their future STEM careers.
Figure 2: Freedom Tower

But not all CAD software were created equal. Many CAD software have been developed for professional engineers and are not appropriate for K-12 applications, even though many software vendors have managed to enter the K-12 market in recent years. Given the rise of engineering in K-12 schools, it is probably the right time to rethink how to develop a CAD platform that supports design, learning, and assessment from the ground up.

Our Energy3D CAD software has provided us a powerful platform to ponder about these questions. From the beginning of this project back in 2010, we had been envisioning a CAD platform that integrates conceptual design, detailed design, collaborative design, numerical analysis, designer modeling, machine learning, and digital fabrication. After four years' continuous work, the software can now do not only conceptual design like a sketch tool but also detailed design like a production CAD program (look at the details in Figure 3). In terms of education, this means that it has a very short learning curve that allows all students to translate their ideas into computer models in a short amount of time and, meanwhile, a very deep design space that allows some of the willing students to advance to an expert level. With these capacities, we are now conducting leading-edge data mining research to investigate how to facilitate the transition. The research will eventually translate into novel software features of the CAD program.
Figure 3: Kendall Square

Cormac Paterson, a brilliant high school student from Arlington, MA, has demonstrated these possibilities. He has created many designs with Energy3D that are showcased in our model repository, including all the designs shown in the figures of this post.

On the instructional sensitivity of computer-aided design logs

July 20th, 2014 by Charles Xie
Figure 1: Hypothetical student responses to an intervention.
In the fourth issue this year, the International Journal of Engineering Education published our 19-page-long paper on the instructional sensitivity of computer-aided design (CAD) logs. This study was based on our Energy3D software, which supports students to learn science and engineering concepts and skills through creating sustainable buildings using a variety of built-in design and analysis tools related to Earth science, heat transfer, and solar energy. This paper proposed an innovative approach of using response functions -- a concept borrowed from electrical engineering -- to measure instructional sensitivity from data logs (Figure 1).

Many researchers are interested in studying what students learn through complex engineering design projects. CAD logs provide fine-grained empirical data of student activities for assessing learning in engineering design projects. However, the instructional sensitivity of CAD logs, which describes how students respond to interventions with CAD actions, has never been examined, to the best of our knowledge.
Figure 2. An indicator of statistical reliability.

For the logs to be used as reliable data sources for assessments, they must be instructionally sensitive. Our paper reports the results of our systematic research on this important topic. To guide the research, we first propose a theoretical framework for computer-based assessments based on signal processing. This framework views assessments as detecting signals from the noisy background often present in large temporal learner datasets due to many uncontrollable factors and events in learning processes. To measure instructional sensitivity, we analyzed nearly 900 megabytes of process data logged by Energy3D as collections of time series. These time-varying data were gathered from 65 high school students who solved a solar urban design challenge using Energy3D in seven class periods, with an intervention occurred in the middle of their design projects.

Our analyses of these data show that the occurrence of the design actions unrelated to the intervention were not affected by it, whereas the occurrence of the design actions that the intervention targeted reveals a continuum of reactions ranging from no response to strong response (Figure 2). From the temporal patterns of these student responses, persistent effect and temporary effect (with different decay rates) were identified. Students’ electronic notes taken during the design processes were used to validate their learning trajectories. These results show that an intervention occurring outside a CAD tool can leave a detectable trace in the CAD logs, suggesting that the logs can be used to quantitatively determine how effective an intervention has been for each individual student during an engineering design project.

Design replay: Reconstruction of students’ engineering design processes from Energy3D logs

June 18th, 2014 by Charles Xie
One of the useful features of our Energy3D software is the ability to record the entire design process of a student behind the scenes. We call the reconstruction of a design process from fine-grained process data design replay.

Design replay is not a screencast technology. The main difference is that it records a sequence of CAD models, not in any video format such as MP4. This sequence is played back in the original CAD tool that generated it, not in a video player. As such, every snapshot model is fully functional and editable. For instance, a viewer can pause the replay and click on the user interface of the CAD tool to obtain or visualize more information, if necessary. In this sense, design replay can provide far richer information than screencast (which records as much information as the pixels in the recording screen permit).

Design replay provides a convenient method for researchers and teachers to quickly look into students' design work. It compresses hours of student work into minutes of replay without losing any important information for analyses. Furthermore, the reconstructed sequence of design can be post-processed in many ways to extract additional information that may shed light on student learning, as we can use any model in the recorded sequence to calculate any of its properties.

The three videos embedded in this post show the design replays of three students' work from a classroom study that we just completed yesterday in a Massachusetts high school. Sixty-seven students spent approximately two weeks designing zero-energy houses -- a zero-energy house is a highly energy-efficient house that consumes net zero (or even negative) energy over a year due to its use of passive and active solar technologies to conserve and generate energy. These videos may give you a clue how these three students solved the design challenge.

Global pattern of insolation predicted by Energy3D

May 31st, 2014 by Charles Xie
Figure 1. Global insolation pattern from Pole to Pole
The Sun's power drives the climate of the Earth. Accurately modeling the incident solar radiation, namely, insolation, at a given location is important to the design of high-performance buildings. As I have blogged last week, the insolation calculation in our Energy3D software considers the incident angle of the Sun to the surface, the duration of the day, and the air mass. And we have recently incorporated the effect of altitude and the ambient inputs.

Figure 2. Real data for the three locations (source)
In Energy3D, we can easily investigate the global pattern of insolation by horizontally placing a sensor module on the ground and then collecting the sensor data throughout the year. We can easily change the latitude and collect a new set of data. Figure 1 shows the global insolation pattern from the North Pole to the South Pole. The time integral of each curve represents the total solar energy a location at the corresponding latitude receives. There is an interesting observation from Figure 1: The Equator doesn't actually have the highest peak value and its peak values are not in the summer but in the spring and fall. However, because the insolation does not differ very much from season to season in the Equator, its time integral is much larger, which is the Equator is hot all year round.
Figure 3. Energy3D's prediction

How accurate are the predictions of Energy3D? Let's pick three locations that someone has collected real data, as shown in Figure 2. More insolation data can be found on this website. (Surprisingly, the peak solar energy at the South Pole is higher than the peak solar energy at the Equator.)

Figure 3 shows that the insolation values predicted by Energy3D. As you can see, the predicted trend agrees reasonably well with the trend in the real data. Overall, Energy3D tends to underestimate the insolation by about 50% (after unit conversion), however.

The effect of air mass on building solar performance

May 26th, 2014 by Charles Xie
Figure 1
As it travels through the atmosphere of the Earth, the light from the Sun interacts with the molecules in the air and are scattered or absorbed, causing the radiation energy that ultimately reaches the ground to weaken. This effect is more significant in early morning or late afternoon than at noon because sunlight has to travel a longer distance in the atmosphere before reaching the ground (Figure 1) and, therefore, has a higher chance of being scattered or absorbed in the atmosphere. This is also why stars appear to be less bright at the horizon than above head.

In solar energy engineering, this effect is called the air mass, which defines the length of the sunlight’s path through the atmosphere (not to be confused with air mass in meteorology, which defines a volume of air that can be as large as thousands of square miles).

Why is the air mass important to predicting solar energy performance of a building?

Figure 2
Let's consider a high latitude location like Boston. For a south-facing window, the Sun is lower in the sky in the winter, causing more solar energy to shine into the house, compared with the case in the summer. This is known as the projection effect (Figure 2). Does this mean that we get a lot more solar energy from the window in the winter like the cross-sections of the solar beams in Figure 2 seem to indicate? Not so fast.

In Boston, the day in the winter can be as short as 9 hours and the day in the summer can be as long as 15 hours. So even if the projection effect favors the winter condition, the duration of the day doesn't. Our calculation must consider these two competing factors. After these considerations, the solar energy the window gains in 12 months is shown in Figure 3: It turns out that the window still gets more energy in the winter -- the projection effect wins big!

For now.

OK, let's now include the effect of the air mass in the calculation. Big surprise (at least to me when I first saw the results)!

Figure 3
Figure 4 shows that a south-facing window no longer picks up the highest amount of solar energy in the winter. Its solar gain peaks in the spring and fall and the difference between the summer value and the winter value decreases dramatically.

As comparisons, Figures 3 and 4 also show the results for a west-facing and a north-facing window, both peaking in the summer (for different reasons that we will not elaborate here).

Figure 4
Is this finding the universal truth? Not at all! It turns out that the peak solar gain of a south-facing window depends on the latitude. Figure 5 shows the comparison of four locations from Miami to the North Pole. In Miami, the energy gain peaks in the winter and declines almost to zero in the summer. In contrast, at the North Pole (to which anywhere else is south), the energy gain peaks in the summer and is nearly zero for almost six months. The situation of Moscow is between Boston and the North Pole, with the peaks moving more towards the summer and are less distinguishable.
Figure 5

Given Figure 5, the fact that a south-facing window in Boston receives peak solar energy in the spring and fall becomes comprehensible now -- by the law of mathematics, the transition from the Equator to the North Pole must be smooth and the energy peak of any latitude in-between must be somewhere between winter (the season of peak energy in the Equator) and summer (the season of peak energy in the North Pole).

Interestingly enough, the peak energy at the North Pole is comparable to that at any other location in Figure 5. Considering that the Arctic has 24 hours of sun in the summer and the projection effect reaches maximum, this result is in fact a good demonstration of the air mass effect. Without the air mass, the North Pole would have gotten three times of solar energy as it does now, making the Arctic a tropical resort in the summer. Our planet would have been quite different.

All these analytic capabilities are freely available in our Energy3D software and all you need to do are some mouse clicks and some thinking. For the air mass calculation, you can choose to use the Homogeneous Sphere Model (default) or Kasten-Young Model. You can also turn the air mass off temporarily to evaluate its effect, just like what I showed in this article -- this is a piece of cake in Energy3D but is impossible to do in reality because you cannot turn the atmosphere off!

Building performance analyses in Energy3D

April 6th, 2014 by Charles Xie
Energy3D (Tree image credit: SketchUp Warehouse and Ethan McElroy)
A zero-energy building is a building with zero net energy consumption over a year. In other words, the total amount of energy used by the building on an annual basis is equal to or even less than the amount of renewable energy it produces through solar panels or wind turbines. A building that produces more renewable energy than it consumes over the course of a year is sometimes also called an energy-plus building. Highly energy-efficient buildings hold a crucial key to a sustainable future.

One of the goals of our Energy3D software is to provide a powerful software environment that students can use to learn about how to build a sustainable world (or understand what it takes to build such a world). Energy3D is unique because it is based on computational building physics, done in real time to produce interesting heat map visualization resembling infrared thermography. The connections to basic science concepts such as heat and temperature make the tool widely applicable in schools. Furthermore, at a time when teachers are required by the new science standards to teach basic engineering concepts and skills in classrooms, this tool may be even more relevant and useful. The easy-to-use user interface enables students to rapidly sketch up buildings of various shapes, creating a deep design space that provides many opportunities of exploration, inquiry, and learning.

In the latest version of Energy3D (Version 3.0), students can compute the energy gains, losses, and usages of a building over the course of a year. These data can be used to analyze the energy performance of the building under design. These results can help students decide their next steps in a complex design project. Without these simulation data to rationalize design choices, students' design processes would be speculative or random.

A complex engineering design project usually has many elements and variables. Supporting students to investigate each individual element or variable is key to helping them develop an understanding of the related concept. Situating this investigation in a design project enables students to explore the role of each concept on system performance. With the analytic tools in Energy3D, students can pick an individual building component such as a window or a solar panel and then analyze its energy performance. This kind of analysis can help students determine, for example, where a solar panel should be installed and which direction it should face. The video in this post shows how these analytic tools in Energy3D work.